December 19, 2024

2024 Poka Yoke Contest Award Winners!

Two hundred poka yokes were submitted and our winners are...

Four years ago, we introduced the term poka yoke and challenged employees to look for, report and offer solutions to potential hazards within their division – then, putting the Safety improvement and risk reduction effort (the poka yoke) into action by implementing the solution. Now, many of our divisions are regularly completing poka yokes and making this risk reduction effort an important part of their everyday processes.

 

In the past year (November 11 to November 8) two hundred (200) poka yokes were submitted! With so many incredible entries, it was difficult to narrow down the submissions. After careful consideration in the two judging categories, innovation and impact, our winners are:

 

2024 MOST IMPACTFUL POKA YOKES

FIRST PLACE: Olympic Steel – Gary, IN

Overhead Door Universal Remote

Robert Ashley, Maintenance Manager

SECOND PLACE: Integrity Stainless – Streetsboro, OH

Scrap Smasher

Randy DiBacco, Maintenance Technician

Chris Shrum, Shipping & Receiving Clerk

Honorable Mention: Olympic Steel – Schaumburg, IL

Rack for Corner Boards at CTL Line

John Golly, Maintenance Technician

Claudio Rodriguez, Production Lead

Honorable Mention: Olympic Steel – Schaumburg, IL

Coil OD Markers in Coil Storage Area

John Golly, Maintenance Technician

 

2024 MOST INNOVATIVE POKA YOKES

FIRST PLACE: Olympic Steel – Schaumburg, IL

Installed Feed Roll Cleaner

Ryan Keith, Quality Manager

SECOND PLACE: Action Stainless – Dallas, TX

Forklift Bar Stop

Chris Farmer, Operations Manager

Michael Kukoly, Safety & Quality Associate

Leonard Lee, Production Lead

Honorable Mention: Olympic Steel – Minneapolis, MN (Coil)

Added Steps to Coil Grabber Stand

Oscar Garcia, Production Supervisor

Jerry Kowalzek, Maintenance Technician

Kevin Martin, Maintenance Technician

Honorable Mention: Integrity Stainless – Streetsboro, OH

Tool to Create Notch in Slitter Paper Tube

Randy DiBacco, Maintenance Technician

 

Thanks to All Participants

Identifying poka yokes gives everyone a chance to create smart, safe solutions to identified risks. In 2024, we increased our poka yoke submissions from 162 to 200 when comparing the total number of poka yokes eligible for annual recognition. Thank you to everyone who shared their safety improvement and risk reduction ideas this year – your efforts are helping others put Safety First. Always.

 

Questions?

For questions about poka yokes or how to implement process improvement ideas, please reach out to your local Safety Representative or William Schuster, Regional Safety, Health and Environment Manager, at Bill.Schuster@olysteel.com.

 

 

 

Safety First. Always. And, it starts with me.

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